Measurement calculator pack · free
Take off steel, roads, rebar and bolts.
Four Excel workbooks for measuring the trades that are billed by mass and volume: structural steel tonnage, a road and earthworks measure, reinforcement tonnage from a bar schedule, and the mass of bolts and holding-down bolts. Each comes with a step-by-step guide to measuring it, and why each step is there.
20 × 30 m portal frame warehouseStructural steel takeoffTake off steelwork member by member from a 707-section library. Each line gets its mass and a class, and the summary gives tonnes by area and class, ready for the bill.- Total steel
- 12.561 t
- Main frame
- 9.241 t
3 km township roadRoad and earthworks measureMeasure a new road from a handful of dimensions: clearance, box cut and excavation classes, the cut and fill balance with bulking, every pavement layer, the binders, the asphalt and the markings.- Box cut
- 12 600 m³
- Spoil to haul (loose)
- 7 540 m³
Ground beams, slab and columnsRebar schedule and tonnageTurn a bending schedule into reinforcement tonnage. Enter bar marks, numbers and cut lengths, and get mass per bar mark and tonnes by bar type and diameter. Every bar mass is calculated from its diameter, not typed in.- Total reinforcement
- 1.522 t
- High-yield (Y)
- 1.322 t
Thickener holding-down boltsBolt and holding-down bolt massWork out the mass of bolts, holding-down bolts and anchors: barrel, anchor plate, nuts and washers per bolt, times the number off.- Total mass
- 295.3 kg
- Bolts off
- 244
Free · Excel and Google Sheets · every quantity a live formula · worked example in each file
Why these four, and why rebuild them
Steel, reinforcement and bolts are billed by mass, and roads by volume and area. All four are measured by multiplying a dimension by a unit mass or another dimension, thousands of times over. That repetition is where spreadsheets go wrong quietly. The four contractor templates behind this pack were in daily use, and every one of them carried an error that changed a tonnage or a total:
- the steel takeoff could never total eight of its thirteen classes;
- the road measure had no grand total, and its cut volumes were typed in, so they never moved;
- the rebar calculator gave R14 the mass of R16 and linked most of its size totals to the wrong column;
- the bolt calculator ignored the number of nuts and washers on every size except M6.
Each calculator page lists exactly what was fixed. Every quantity is now a live formula. Bar and barrel masses are worked out from the diameter at 7 850 kg/m³ rather than typed in, and each workbook says which measuring standard it follows and how far that reference was checked.
Measure to the document your contract names
South African work is measured under different documents depending on who lets the contract. Building work follows the ASAQS Standard System of Measuring Building Work (7th edition, 2015). Steelwork bills often follow the SAISC rules in the Purple Book. SANRAL road work has used the COTO 2020 specifications since March 2021, while many municipal contracts still name COLTO 1998 or the SANS 1200 parts. The measuring standards guide sets out which applies when, and what each one does and does not say.
Sources read for this pack
- ASAQS: New Standard System of Measuring Building Work in South Africa7th edition released 1 October 2015.
- SAISC: Measuring Quantities for Structural Steelwork (Purple Book)Year published 2008. Contains the SAISC rules for measuring and compiling bills of quantities.
- South African Road Federation: the new COTO Standard SpecificationsCOTO 2020 replaces COLTO 1998. Chapters 4 and 5 cover earthworks and pavement layers, with new measurement and payment items. Mandatory on SANRAL tenders from 1 March 2021.
- B Perrie, SANS 2001 vs SABS 1200 (CSIR presentation)SABS debate of 24 July 2012: SANS 2001 to be completed and the 1200 series withdrawn. SANS 2001 omits measurement and payment.
SANS documents are sold by the SABS and were not read. The pack names them but quotes no SANS clause numbers; check those in your own copy.
Planning-stage quantities, not a final account. Check every quantity against the drawings.
Reviewed by Aidan Koetaan MBA PMP, quantity surveyor and construction project manager.
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